開槽生產連線

型號：SAMXIM 80米單軌開槽生產線系列 10+10全高頻

A-1:縱向上料機   A-2:縱向雙側銑 

B-1;中間輸送機   B-2:橫向雙端銑

C;風車翻板機         下道工序

Model: SAMXIM machine 80 meters single track groove processing line series, 10+10 full high frequency

A-1: Vertical feeder  A-2 Vertical double sides milling

C-1: Middle conveyor B-2 Horizontal double sides milling

C: Windmill board turnover machine    Next working process

1、  速度及產能：整線主要速度及頻率：縱向銑 60-80m/min，每分鐘約 60 塊標準板（標準板為 8.2*150*1220，單片面積 0.18 平米）?？v向雙側銑 80 米的速度，60 塊標板；橫向雙端銑速度在30m/min 左右。推料鉤間距 400mm，在 30m/min 的速度下每分鐘可加工75 塊標準板。

1. Speed and capacity: Main speed and frequency of the whole line: Horizontal milling 60-80m/min, 60 pieces of standard board per minute (the standard board: 8.2*150*1220, area of per board: 0.18 square meters). Vertical double sides milling: 80 m/min, 60 pieces of standard board per minute; Horizontal double sides milling: around 30m/min. Push hook spacing 400mm, At the speed of 30m/min, 75 standard boards can be processed per minute.

2、  產量計算：預測產量：（按照標準板每分鐘 60 塊，每天一班 8 小時，生產效率預計 80%，設備效率為 80%，年工作日 300 天）

單班年產量 約為 100 萬平米60*0.18*60*8*0.8*300*0.8=995，328）。雙班年產量可在 200 萬平米左右。

最大日產量（三班）約達 10000 平米

60*0.18*60*8*3*0.8*0.8=9，953.28）。

2. Calculation of output: forecast output: (According to the 60 standard plates per minute, one shift a day 8 hours, the forecast production efficiency: 80%, 300 working days per year)

The annual output of single shift is approximately 1 million m² (60*0.18*60*8*0.8*300*0.8=995，328)

The double shifts can reach approximately 2 million m².

The max daily output (three shifts) can reach to approximately 10000 m² (60*0.18*60*8*3*0.8*0.8=9，953.28）

2、	成品 Finished product
2.1	地板成品尺寸范圍 Finished product size range of floor board
		長度Length	600-1300mm（標準）(Standard)
		長度Length	600-2500mm（加長）（或定做）(L lengthening)(Or customized )
		寬度（單軌）Width (single track)	90-300mm
			115-400mm
		寬度（雙軌）Width (double tracks)	135-800mm
			135-1300mm（加寬）(Broadening)
		厚度 Thickness	5-20mm

3.2成品公差

3.2 Tolerance of finished product

長度：Length:	±0,25	mm
寬度：Width	±0,025 mm
直線度（香蕉形）： Straightness (Banana shape):	縱向 Vertical----  ±0,05 mm/ 1000 mm
直角度： right-angle:	±0,03	mm/ 205 mm(板長/板寬＞5)
拼縫高低差：(采	±0,03	mm
用模板) Seam height difference: use  mould
配合公差 Fit tolerance	±0,05	mm

公差只有顧客遵守了以下條款才能得到保證：

Only if customers have complied with the following terms, the tolerances will be guaranteed

→材料尺寸： 見上表格

Material sizes: see the above table

→為了達到這個高要求的修整精度，板子需要有足夠的長度，相同的寬度和沒有彎曲。

In order to meet this high requirement of finishing accuracy, the board should be long enough, with same width and without bend.

→表板的平面度為：＜0.1mm/300mm

The flatness of the board surface: ＜0.1mm/300mm

→地板縱向彎曲度最大為：+20/-10mm/2.2m；橫向彎曲度最大為：+/-0.3mm

Max. Vertical bending of floor board: +20/-10mm/2.2m; Max. horizontal bending: +/-0.3mm

→地板坯料的厚度公差為：＜0.15mm/300mm

Thickness tolerance of floor board raw material: ＜0.15mm/300mm

→機器在正式生產之前必須預熱（即鏈條連續運行至少一小時）→嚴格遵守潤滑和保養規定

The machine must be preheated before it officially produces (i.e. the chain runs continuously for at least one hour)  → Strictly abide by lubrication and maintenance regulations

→如果有必要的話，擋塊需要檢查和調整，保養至少必須每 14 天進行一次。

If necessary, stop dog need to be checked and adjusted, maintain once at least every 14 days.

→測量時溫度變化最大值是±5℃

Max. temperature change during measurement: ±5℃

→刀具的精度：

刀具的磨損：60%的刀齒必須在公差為 10μm 范圍內。所有刀齒的公差為 20μm。平衡最大值為 6.3G。

Tool precision:

wearing of tool: the tolerance of 60% tools should be within 10μm. The tolerance of all tools should be 20μm. The Max. balance: 6.3G.